Danny Zachariah

• Experience in new product introduction from sample preparation to serial production. • Good knowledge of Quality standards and systems (TS16949). • Good hands on experience in process development & optimization and product change management. • Lead many continuous improvement projects with focus on increasing productivity, quality, cost reduction & safety and were successfully completed. • Experience in product quality evaluation, internal process, system & safety audits, customer and supplier audits, quality certification audits, customer complaint handling, outgoing product quality, document control. • Knowledge of defining outgoing quality inspection plans for new products and existing products. Lead the product group in daily analysis of quality rejects (NCR) and defined corrective actions accordingly. • Certified process auditor for ISO/TS16949. Team leader of process and system audits who is responsible for scheduling and conducting audits. Attended many customer/supplier audits. • Good knowledge of quality tools – Fish bone diagram, 5 why analysis, PFMEA, DMAIC, SPC etc. • Experience in preparing SOPs, work instructions, process flows, manufacturing directions, process control checklists, sample boards. • Certified Six sigma black belt holder with knowledge of Minitab software. • Good hands on experience in preparation of process release (PPAP) documents, APQP, process control plan. • Experience in training of product group staff.