Ernesto Anaya

Professional goals - Develop my skills and professional knowledge to have high impact in plant metrics obtaining great personal satisfaction and professional development. - Always lead under lean manufacturing basics contributing to the company excellence and profitability. Personal Skills - Hands on Manager - Oriented to build high performance teams following customer and plant guidelines working always under lean manufacturing basics and looking forward to having optimal processes at the lowest cost. - Focused on working as a team with other areas to ensure the operator has all support and resources needed to build parts with the best quality at the first time. - Focused on having a continuous Improvement process in place for plant processes and KPIs. - Strong communication with team members. - A3 Methodology - Strong problem-solving skills Supply Chain Background - Supplier Scheduling: 7 Supplier schedulers, 540 productive part numbers and up to 2882 service part numbers, 151active vendors. - Production scheduling: Injection machines (67) and business units being scheduled under Kan Ban and production leveled methodology. - Inventory management. – Cycle count, ABC calendar, inventory accuracy, Excess & Obsolete, physical inventory, obsolescence process and Balance Outs management. - Demand Analyst: Customer service, customer parameter, cumulative analysis, EDI errors, FORD DDL/CMM and Data Wellness. - Shipping: Batch and Just in Time parts, packaging fleet management. - Service parts: Demand analyst, inventory management, manufacturing process, and shipping. - Bailed parts management (Consignment), returnable packaging management. - Receiving: purchased parts management (PFEP, Escalation process, FIFO, Etc.) - Freight management: design, and execution. TL, LTL, MR, UPS, unplanned and premium. Manufacturing Processes Background - Injection Molding - Blow Molding - Press Lamination (vinyl and leather wrapped parts) - Vacuum Forming (Vinyl covered parts) - Hand Wrapping (Vinyl and leather wrapped parts) - Cut and sew - Sun visors - Just in time assembly lines for Instrument Panel, Doors, Consoles and Hard Trim parts. - A/C register assembly lines - Package Tray and Floor Mats assembly / sequencing lines. Six Sigma - 4 Six Sigma Projects in 12 Months. Most important project: Scrap reduction in the CD391 Instrument panel voids/Bubbles reduction in the “A” surface. Winner of the 2011 Americas Consumer Driven 6 Sigma award FORD.